When the metal begins to melt or vaporize the surface, its reflectivity
decreased rapidly. Two metallic materials at room temperature laser absorption
rate is generally below 20 ℃; when the metal temperature reaches the melting and
vaporization produces branded point of the absorption rate of up to 40 ~ 50%;
when close to the boiling point of up to 90% absorption rate. The working
condition of laser pointer is good enough.
The absorption rate of the laser
material and the material is proportional to the square root of the DC
resistivity, and the laser wavelength is inversely proportional to the square
root relationship. Angle of incidence greater the absorption rate is smaller.
When the laser light perpendicular to the metal surface, the metal absorption
maximum of the laser. But usually to protect the laser exit lens, the need to
maintain a certain angle of incidence. For low reflectivity can be coated with a
thin metal surface layer of metal powder, but both must be able to form alloys.
Such as copper, gold, silver can cover the sharp thin layer, then the same
penetration in the case of welding the energy required is about the original
copper, gold, silver and required a quarter. Quality of the YAG laser welding
device, the focus of the (spot size) is the optical path through the device
itself precision coaxial output fiber and outgoing head of the imaging ratio to
be guaranteed. Laser emitted when the focus falls just above the location of the
work is zero. Defocus amount is zero distance from the focus away from this
amount. Focus position than the position is called a negative zero defocus
(focus down to internal parts), the distance is negative defocus amount.
Instead, the focus distance value is less than zero is the amount of defocus. To
obtain a larger penetration depth, focus position can be selected within a
certain location on the workpiece, that is, using the negative defocus amount of
welding. The fault status of laser pointer is the important reference index.
Pulsed laser welding, mainly heat melting manner. Laser beam directly on the
metal itself, the depth of penetration is limited, and its conductivity depends
on the material temperature coefficient (conductivity temperature coefficient of
the penetration depth is large) rather than the size of the laser power. Arc
welding is the most widely used welding method. It includes: manual arc welding,
submerged arc welding, gas tungsten arc welding, plasma arc welding, MIG welding
and other gases.
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